How to build a wind generator for a sailboat?


January 10th, 2010

How to build a wind generator for a sailboat?

Does anyone know how to build a wind generator for a sailboat? I am looking for plans for a small 24" three blade wind generator ?

This manual is based on using a 260 VDC, 5 A continuous duty Treadmill Motor with a 6 inch threaded hub. These motors are available for under $50 from most motor surplus stores. We are getting about 7 amps in a 30 mph wind. In other words, it is a simple, cheap little machine to get you started.

"ASSEMBLY
1.Place the motor on top of the square tubing & bolt it in, using the two 5/16” x ¾” bolts.
2.Place the diode on the square tubing, about 2” behind the motor, & screw it into position using the self-tapping metal screw.
3.Connect the black wire coming out of the motor to the positive incoming terminal of the diode (Labeled AC on the positive side).
4.Connect the red wire coming out of the motor to the negative incoming terminal of the diode (Labeled AC on the negative side).
5.Center the tail over the square tubing, at the back end. Clamp your tail onto the side of the square tubing.
6.Using 2 self-tapping screws, screw the tail in place.
7.Place each blade on the hub so that all the holes line up. Using the ¼" bolts & washers, bolt the blades to the hub. For the inner three holes, use two washers per bolt, one on each side of the blade. For the outer three holes, just use one washer next to the head of the bolt. Tighten.
8.Hold the end of the shaft of the motor (which comes through the hub) firmly with pliers, & turn the hub counterclockwise until it tightens & stops.
9.Screw the nipple tightly into the floor flange using a pipe wrench.
10.Clamp the nipple in a vice so that the floor flange is facing up & level.
11.Place the square tubing (and everything that is on it) on top of the floor flange & move it so that it is perfectly balanced.
12.Through the holes of the floor flange, mark the square tubing at the point of balance.
13.Drill these two holes using a 5/32" drill bit. You will probably have to take off the hub & tail to do this).
14.Attach the square tubing to the floor flange with two sheet metal screws.
For a longer life span of your wind generator, you should paint the blades, motor sleeve, mount & tail."

Source: Dan Martin
www AGUA-LUNA com

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